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Insulation service

Air Sealing

Air sealing closes the envelope's air-leakage paths with foam, sealants, and gaskets so the insulation performs and the HVAC system runs efficiently, a core lever for commercial energy-code compliance.

Air Sealing on a commercial or industrial facility
Commercial & Industrial ProjectsWritten estimatesNew Construction & RetrofitMultiple Insulation Systems
Air Sealing Overview

Air Sealing built around how the building performs

It's a good fit for facility teams and contractors targeting envelope leakage and HVAC efficiency. You'll see it used for envelope penetration sealing, roof-to-wall and wall-to-floor transitions, and rim joists and deck edges. The right system comes down to the assembly, the moisture and fire requirements, the energy code, and whether it's new construction or a retrofit.

Air Sealing is rarely the only system on a building. Most projects mix materials by assembly, and the trade-offs are worth knowing up front: requires access to leakage paths, and coordinated with the air-barrier design. Getting the material-to-assembly match right is where durability and budget both come from.

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Industrial facilities including plants, warehouses, and metal buildings
Where it's used

Where Air Sealing makes sense

Here's where air sealing usually gets specified, and the building types where it tends to be the right call.

Envelope penetration sealing
Roof-to-wall and wall-to-floor transitions
Rim joists and deck edges
Mechanical and utility penetrations
Air-barrier continuity
Retrofit leakage reduction
Commercial and industrial facilities where air sealing is specified
Suitable facility types

Facilities where air sealing is a strong fit

Commercial buildings
Warehouses and distribution
Manufacturing facilities
Metal buildings
Institutional buildings
Multifamily developments
Benefits
  • Improves HVAC efficiency
  • Lets insulation perform as specified
  • Supports energy-code targets
  • Reduces drafts and moisture movement
Considerations & limits
  • Requires access to leakage paths
  • Coordinated with the air-barrier design
New build vs retrofit

On new construction, air sealing is coordinated with framing and MEP before close-in. On retrofits, we stage around operations and target accessible assemblies so the facility keeps running.

How it fits your facility

Choosing air sealing for commercial and industrial work

It's a fit for facility teams and contractors targeting envelope leakage and HVAC efficiency. The call usually comes down to the assembly, the energy-code path, and whether you're working in a new build or an occupied building. We won't recommend a system until we've looked at those.

It often works alongside other systems, and plenty of projects use more than one, matching the material to each assembly instead of forcing a single product across the whole building. Where the building is occupied, access and prep usually drive the sequence more than the material does.

Reviewing commercial insulation plans and system options for a facility
Project process

How an air sealing project runs

Here's how an air sealing project actually runs, and what moves the price.

We coordinate with the general contractor and facility team, phase the work around operations and safety zones, and lock in scheduling before we mobilize. The estimate is written for your building, not a rough per-square-foot number, so you can compare it line by line.

Commercial insulation project delivery and contractor coordination
Project steps

What happens, in order

1

We review the plans and confirm the assembly, the target, and how we'll get access

2

We walk the building or take off quantities from your plans and specs

3

You get the price in writing, with the system and coverage spelled out

4

We schedule the work around how your building runs

5

We install, check the coverage, and walk it with you at the end

Cost and estimating factors

What moves the price on a job like this

Envelope size and complexity
Number and type of penetrations
Access and staging
Occupied vs vacant scheduling
Air-barrier work
Technical considerations

Detailing that governs performance

Air-barrier continuity across transitions
Penetration and joint detailing
Coordination with insulation layer
FAQ

Air Sealing questions

Why is air sealing important?+

Air leakage bypasses insulation and burdens the HVAC system. Sealing the envelope lets insulation perform and supports energy-code targets.

Where does a building leak air?+

Common paths include penetrations, roof-to-wall and wall-to-floor transitions, rim joists, and utility openings; we target these systematically.

Does air sealing help HVAC efficiency?+

Yes. A tighter envelope reduces uncontrolled infiltration, improving comfort and system efficiency.

Can air sealing be done in a retrofit?+

Yes. We identify and seal accessible leakage paths in existing facilities, often alongside insulation upgrades.

How does air sealing relate to the air barrier?+

Air sealing establishes and maintains air-barrier continuity across the assembly; we handle both together.

How is air sealing estimated?+

We assess envelope size, penetrations, and access, then provide a written estimate with the coverage.

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Need help with air sealing?

Tell us about the building, the location, and what needs doing. Our team will review the details and follow up with the next step.

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